fix: hot-swap browser restart to prevent QUEUE_FULL with single browser
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Root cause: With BROWSER_COUNT=1, the hourly browser restart set
restarting=true, drained all pages, closed the browser, THEN launched
a new one. During that window (seconds), all requests queued and
timed out after 30s with QUEUE_FULL errors.

Fix: Launch the new browser BEFORE closing the old one (hot-swap).
This ensures zero downtime during browser recycling, even with a
single browser instance.
This commit is contained in:
OpenClawd 2026-02-24 07:51:05 +00:00
parent 253d03f58a
commit 609e7d0808

View file

@ -99,9 +99,21 @@ export function releasePage(page: Page, inst: BrowserInstance): void {
async function scheduleRestart(inst: BrowserInstance): Promise<void> {
if (inst.restarting) return;
inst.restarting = true;
logger.info(`Scheduling browser ${inst.id} restart`);
logger.info(`Scheduling browser ${inst.id} restart (hot-swap)`);
// Wait for pages to drain (max 30s)
// Launch new browser FIRST so we never have zero capacity
const newBrowser = await puppeteer.launch({
headless: true,
executablePath: process.env.PUPPETEER_EXECUTABLE_PATH || undefined,
args: ["--no-sandbox", "--disable-setuid-sandbox", "--disable-gpu", "--disable-dev-shm-usage",
"--disable-background-networking", "--disable-default-apps", "--disable-extensions",
"--disable-sync", "--disable-translate", "--metrics-recording-only",
"--no-first-run", "--safebrowsing-disable-auto-update"],
});
const newPages = await createPages(newBrowser, PAGES_PER_BROWSER);
// Wait for in-flight pages to drain (max 30s)
const oldBrowser = inst.browser;
await Promise.race([
new Promise<void>(resolve => {
const check = () => {
@ -113,23 +125,24 @@ async function scheduleRestart(inst: BrowserInstance): Promise<void> {
new Promise<void>(r => setTimeout(r, 30000)),
]);
for (const page of inst.availablePages) await page.close().catch(() => {});
inst.availablePages.length = 0;
try { await inst.browser.close(); } catch {}
inst.browser = await puppeteer.launch({
headless: true,
executablePath: process.env.PUPPETEER_EXECUTABLE_PATH || undefined,
args: ["--no-sandbox", "--disable-setuid-sandbox", "--disable-gpu", "--disable-dev-shm-usage",
"--disable-background-networking", "--disable-default-apps", "--disable-extensions",
"--disable-sync", "--disable-translate", "--metrics-recording-only",
"--no-first-run", "--safebrowsing-disable-auto-update"],
});
inst.availablePages.push(...await createPages(inst.browser, PAGES_PER_BROWSER));
// Swap: install new browser and pages, then clean up old
const oldPages = inst.availablePages.splice(0);
inst.browser = newBrowser;
inst.availablePages.push(...newPages);
inst.jobCount = 0;
inst.lastRestartTime = Date.now();
inst.restarting = false;
logger.info(`Browser ${inst.id} restarted`);
logger.info(`Browser ${inst.id} restarted (hot-swap complete)`);
// Clean up old browser in background
for (const page of oldPages) await page.close().catch(() => {});
try { await oldBrowser.close(); } catch {}
// Drain any waiters now that pages are available
while (waitingQueue.length > 0 && inst.availablePages.length > 0) {
const waiter = waitingQueue.shift()!;
waiter.resolve({ page: inst.availablePages.pop()!, instance: inst });
}
}
export async function initBrowser(): Promise<void> {