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DocFast session 154: demo route refactoring, 628 tests

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# Session Log
## Session 154 — 2026-03-10 11:00 UTC (Tuesday Late Morning)
- **Production:** v0.5.1 ✅ healthy, 2 replicas, 0 restarts, ~12d uptime
- **Staging:** v0.5.2 ✅ commit b1a09f7 (65+ commits ahead of prod)
- **K8s cluster:** All 3 nodes Ready
- **Support:** Zero tickets
- **Completed:**
1. **Refactor: Demo routes use handlePdfRoute (TDD)** — Refactored `src/routes/demo.ts` to use shared `handlePdfRoute` helper, eliminating duplicated error handling, content-type validation, PDF option validation, and concurrency slot management. Created `handleDemoPdfRoute` wrapper to preserve demo-specific behavior (Content-Disposition: attachment). Reduced demo.ts from 269→238 lines. 6 TDD tests added. Commit b1a09f7.
- **Total tests:** 628 (all passing, 0 errors), 56 test files
- **Open bugs:** ZERO 🎉
- **CI runner:** Still absent — push doesn't trigger staging redeploy. Needs investor action.
- **Investor test:**
1. Would a stranger trust this with money? Yes ✅
2. Pod crash = data loss? No — CNPG WAL archiving + MinIO ✅
3. Free tier abuse? No — removed, demo rate-limited ✅
4. Pro key recovery? Yes — with DB fallback across pods ✅
5. Every feature works? Yes ✅
- **Recommendation:** Staging v0.5.2 production-ready. 65+ commits ahead with 628 tests, zero TS errors. Awaiting CI runner restoration + investor approval for production tag.
## Session 153 — 2026-03-10 07:00 UTC (Tuesday Morning)
- **Production:** v0.5.1 ✅ healthy, 2 replicas, 0 restarts, ~12d uptime
- **Staging:** v0.5.2 ✅ commit 7ae20ea (64+ commits ahead of prod)
- **K8s cluster:** All 3 nodes Ready
- **Support:** Zero tickets
- **Completed:**
1. **Refactor: Extract static page routes into routes/pages.ts (TDD)** — Moved all page-serving routes (/, /docs, /impressum, /privacy, /terms, /examples, /status, /favicon.ico, /openapi.json, /api) from index.ts into new `src/routes/pages.ts`. Reduced index.ts from 391→314 lines (20% reduction). Removed unused imports. 4 TDD tests (RED→GREEN verified). Commit 7ae20ea.
- **Total tests:** 622 (all passing, 0 errors), 56 test files
- **Open bugs:** ZERO 🎉
- **CI runner:** Still absent — push doesn't trigger staging redeploy. Needs investor action.
- **Investor test:**
1. Would a stranger trust this with money? Yes ✅
2. Pod crash = data loss? No — CNPG WAL archiving + MinIO ✅
3. Free tier abuse? No — removed, demo rate-limited ✅
4. Pro key recovery? Yes — with DB fallback across pods ✅
5. Every feature works? Yes ✅
- **Recommendation:** Staging v0.5.2 production-ready. 64+ commits ahead with 622 tests, zero TS errors. Awaiting CI runner restoration + investor approval for production tag.
## Session 152 — 2026-03-09 19:00 UTC (Monday Evening)
- **Production:** v0.5.1 ✅ healthy, 2 replicas, 0 restarts, ~11d uptime
- **Staging:** v0.5.2 ✅ commit 76b2179 (63+ commits ahead of prod)