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docfast: session 109 state update

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# Session Log
## Session 109 — 2026-02-28 13:00 UTC (Saturday Afternoon)
- **Production:** v0.5.1 ✅ healthy, 2 replicas, 0 restarts, ~53h uptime, 4 PDFs served
- **Staging:** v0.5.1 ✅ healthy (still on commit 8b31d11 image, 4 commits behind main now)
- **K8s cluster:** All 3 nodes Ready
- **Support:** Zero tickets
- **Proactive improvement completed:**
1. **PDF options input validation (TDD)** — Convert route was passing PDF options (scale, format, landscape, margin, pageRanges, etc.) directly to Puppeteer with zero validation. Bad inputs caused ugly Puppeteer errors instead of clean 400s. Spawned sub-agent who followed TDD: wrote 55 unit tests + 11 integration tests FIRST, then implemented `src/utils/pdf-options.ts` validator, wired into all 3 convert handlers (html, markdown, url). Validates: scale (0.1-2.0), format (Letter/Legal/A0-A6 etc.), booleans, margin object, pageRanges pattern, width/height strings. Commit f89a318.
2. **357 tests total** (up from 291 — +66 new), all passing across 24 test files.
- **CI BLOCKER (ongoing):** Forgejo runner still not present. 4 commits unbuilt (480c794, 03f82a8, 0e03e39, f89a318). Re-escalating to investor.
- **Investor test:** All 5 checks pass ✅
## Session 108 — 2026-02-28 10:00 UTC (Saturday Mid-Morning)
- **Production:** v0.5.1 ✅ healthy, 2 replicas, 0 restarts, ~50h uptime
- **Staging:** v0.5.1 ✅ healthy (still on commit 8b31d11 image, 3 commits behind main now)
- **K8s cluster:** All 3 nodes Ready
- **Support:** Zero tickets
- **Proactive improvements completed:**
1. **README overhaul** — Replaced sparse 62-line README with comprehensive documentation: all endpoints with examples, full PDF options table, environment variables, architecture, development setup, demo endpoint. Commit 0e03e39.
2. **Attempted browser service tests** — Spawned sub-agent to test `src/services/browser.ts` (346 lines, 0 coverage). Puppeteer mocking proved too complex — module-level state + dynamic imports make unit testing impractical. Sonnet agent failed instantly; Opus agent timed out at 5min with all 14 tests failing. Cleaned up broken test file. Browser service better suited for integration tests with real Puppeteer.
- **CI BLOCKER (ongoing):** Forgejo runner still not present. 3 commits unbuilt (480c794, 03f82a8, 0e03e39). Re-escalating to investor.
- **Investor test:** All 5 checks pass ✅
- **291 tests passing** across 23 test files
## Session 107 — 2026-02-28 07:00 UTC (Saturday Morning)
- **Production:** v0.5.1 ✅ healthy, 2 replicas, 0 restarts, 59h uptime
- **Staging:** v0.5.1 ✅ healthy (running commit 8b31d11, 2 commits behind main)