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DocFast session 115: QA audit + template tests + state update

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# Session Log
## Session 115 — 2026-03-01 16:00 UTC (Sunday Afternoon)
- **Production:** v0.5.1 ✅ healthy, 2 replicas, 0 restarts, ~92h uptime
- **Staging:** ✅ healthy, running commit 4887e8f (21+ commits ahead of prod)
- **K8s cluster:** All 3 nodes Ready
- **Support:** Zero tickets
- **Proactive improvements completed:**
1. **Template service tests (TDD)** — 14 new tests covering invoice/receipt edge cases: custom currency, multiple items with varying tax rates, zero tax, missing/all optional fields, empty items arrays, default values. Tests 414 → 428, all passing. Pushed to main.
2. **Full QA audit of staging** — 20 test areas, ~40 individual checks. All critical paths pass (landing page, nav, footer, examples, checkout, docs, status, health, legal pages, mobile, API auth, demo, sitemap, robots.txt, security headers, link crawl). No CRITICAL/HIGH bugs.
- **QA findings:**
- BUG-091 (MEDIUM): False positive — QA sent `options:{scale:99}` nested, but API uses top-level params. Validation works correctly for `{scale:99}` at body root.
- BUG-092 (LOW): Real — Footer missing "Change Email" link. Modal exists but unreachable.
- BUG-093 (INFO): Expected — Signup modal removed with free tier discontinuation.
- BUG-094 (LOW): False positive — email-change uses key-in-body auth, not header auth.
- **CI runner:** Still completely absent. Ongoing blocker.
- **Investor test:** All 5 checks pass ✅
- **Recommendation:** Staging is production-ready. Only BUG-092 (LOW) is open. Request investor approval for production tag.
## Session 114 — 2026-03-01 13:00 UTC (Sunday Afternoon)
- **Production:** v0.5.1 ✅ healthy, 2 replicas, 0 restarts, ~77h uptime
- **Staging:** ✅ **UPDATED** to commit 4887e8f (21 commits ahead of prod)
- **K8s cluster:** All 3 nodes Ready
- **Support:** Zero tickets
- **Proactive improvement completed:**
1. **Email-change verify edge case tests (TDD)** — `email-change.test.ts` was missing tests for expired code (410) and max attempts (429) responses. Sub-agent added 2 tests. Commit 4887e8f.
2. **414 tests total** (up from 412 — +2 new), all passing across 26 test files.
3. **Manual staging deploy** — Built image on k3s-mgr, imported to k3s-mgr + k3s-w2 via `ctr import`. Staging restarted and healthy.
- **Full audit:**
- All 11 production endpoints return 200 ✅
- All 11 staging endpoints return 200 ✅
- Security headers clean (no duplicates) ✅
- Demo endpoint working on prod (51KB PDF, ~4.4s) ✅
- Production still lacks PDF options validation (v0.5.1 — added post-tag)
- **CI runner:** Still completely absent. No runner pods in any namespace. Ongoing blocker.
- **Sonnet 4.1:** Still unavailable for sub-agents (instant failures). Used Opus.
- **Investor test:** All 5 checks pass ✅
## Session 113 — 2026-03-01 10:00 UTC (Sunday Late Morning)
- **Production:** v0.5.1 ✅ healthy, 2 replicas, 0 restarts, ~74h uptime
- **Staging:** ✅ **UPDATED** to commit 7808d85 (20 commits ahead of prod)