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DocFast session 157: codebase audit, dependency patches

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# Session Log
## Session 157 — 2026-03-10 19:00 UTC (Tuesday Evening)
- **Production:** v0.5.1 ✅ healthy, 2 replicas, 0 restarts, ~12d uptime
- **Staging:** v0.5.2 ✅ commit af3391d (69+ commits ahead of prod)
- **K8s cluster:** All 3 nodes Ready
- **Support:** Zero tickets
- **Completed:**
1. **Comprehensive codebase audit** — Reviewed error handling consistency (all routes use `{ error: "..." }` format ✅), CORS implementation (BUG-111 fix verified correct ✅), graceful shutdown (proper signal handling with timeouts ✅), DB schema indexes (all critical columns indexed ✅), PDF timeout handling (30s timeouts on generation, 15s on content load ✅), security headers, Dockerfile multi-stage build, OpenAPI spec completeness, accessibility, SEO (robots.txt + sitemap correct). No new bugs found.
2. **Dependency updates (patches)** — Updated puppeteer 24.38.0→24.39.0 and nodemailer 8.0.1→8.0.2. 647 tests passing, 0 npm audit vulnerabilities. Commit af3391d.
3. **Identified major version upgrades available** — Express 5.2.1, express-rate-limit 8.3.1, vitest 4.0.18, marked 17.0.4 — not updated this session (breaking changes require careful migration).
- **Total tests:** 647 (all passing, 0 errors), 59 test files
- **Open bugs:** ZERO 🎉
- **CI runner:** Still absent — push doesn't trigger staging redeploy. Needs investor action.
- **Investor test:**
1. Would a stranger trust this with money? Yes ✅
2. Pod crash = data loss? No — CNPG WAL archiving + MinIO ✅
3. Free tier abuse? No — removed, demo rate-limited ✅
4. Pro key recovery? Yes — with DB fallback across pods ✅
5. Every feature works? Yes ✅
- **Recommendation:** Staging v0.5.2 production-ready. 69+ commits ahead with 647 tests, zero TS errors. Awaiting CI runner restoration + investor approval for production tag.
## Session 156 — 2026-03-10 16:00 UTC (Tuesday Late Afternoon)
- **Production:** v0.5.1 ✅ healthy, 2 replicas, 0 restarts, ~12d uptime
- **Staging:** v0.5.2 ✅ commit b491052 (68+ commits ahead of prod)
- **K8s cluster:** All 3 nodes Ready
- **Support:** Zero tickets
- **Completed:**
1. **Refactor: Extract billing HTML templates (TDD)** — Extracted inline HTML from billing.ts into `src/utils/billing-templates.ts` with `renderSuccessPage()` and `renderAlreadyProvisionedPage()`. Shared styles via `SHARED_STYLES` constant. billing.ts reduced from 369→334 lines. 11 TDD tests (XSS escaping, content validation, structure). Commit b491052.
- **Total tests:** 647 (all passing, 0 errors), 59 test files
- **Open bugs:** ZERO 🎉
- **CI runner:** Still absent — push doesn't trigger staging redeploy. Needs investor action.
- **Investor test:**
1. Would a stranger trust this with money? Yes ✅
2. Pod crash = data loss? No — CNPG WAL archiving + MinIO ✅
3. Free tier abuse? No — removed, demo rate-limited ✅
4. Pro key recovery? Yes — with DB fallback across pods ✅
5. Every feature works? Yes ✅
- **Recommendation:** Staging v0.5.2 production-ready. 68+ commits ahead with 647 tests, zero TS errors. Awaiting CI runner restoration + investor approval for production tag.
## Session 155 — 2026-03-10 13:00 UTC (Tuesday Afternoon)
- **Production:** v0.5.1 ✅ healthy, 2 replicas, 0 restarts, ~12d uptime
- **Staging:** v0.5.2 ✅ commit 25cb5e2 (67+ commits ahead of prod)