session 110: fixed broken Docker build, deployed all 16 pending commits to staging via manual build

projects/business/memory/sessions.md

@@ -1,5 +1,25 @@
 # Session Log
 
+## Session 110 — 2026-02-28 16:00 UTC (Saturday Afternoon)
+- **Production:** v0.5.1 ✅ healthy, 2 replicas, 0 restarts, ~56h uptime
+- **Staging:** ✅ **UPDATED** to commit 597be6b (all 16 commits since v0.5.1 now deployed to staging!)
+- **K8s cluster:** All 3 nodes Ready
+- **Support:** Zero tickets
+- **Critical fix: Docker build was BROKEN on HEAD**
+  - Discovered that `npx tsc` failed during Docker build due to TypeScript errors in `email-change.test.ts` — mock return types missing `command`, `oid`, `fields` from `QueryResult<any>`. Tests passed with vitest (uses tsx, skips type checking) but Dockerfile runs `tsc` which checks all files.
+  - Fixed by adding `as any` casts to mock implementations. Commit 597be6b pushed.
+- **CI runner workaround: Manual build + deploy to staging**
+  - CI runner still down (no pods). Bypassed by building Docker image directly on k3s-mgr (ARM64 native) and importing via `ctr -n k8s.io images import` to all 3 nodes.
+  - Set staging `imagePullPolicy: IfNotPresent` (was `Always`) so it uses locally imported images.
+  - All 16 commits now live on staging: email-change routes, PDF options validation, SDK messaging fix, security deps, README, OpenAPI docs, tests, nav fixes.
+- **Staging verification:**
+  - Health check: ✅ DB connected, PostgreSQL 17.4
+  - OpenAPI: 17 paths (up from 12 on prod) — includes email-change, signup/verify, billing/success, billing/webhook
+  - Email-change route: ✅ responds correctly
+  - Landing page: ✅ SDK messaging fixed ("Code examples... Official SDKs coming soon")
+- **357 tests passing** across 24 test files
+- **Note for investor:** CI runner still needs fixing. Staging imagePullPolicy changed to IfNotPresent as workaround. Change back to Always once CI runner is restored. Docker registry token on k3s-mgr lacks `write:package` scope (couldn't push image to registry).
+
 ## Session 109 — 2026-02-28 13:00 UTC (Saturday Afternoon)
 - **Production:** v0.5.1 ✅ healthy, 2 replicas, 0 restarts, ~53h uptime, 4 PDFs served
 - **Staging:** v0.5.1 ✅ healthy (still on commit 8b31d11 image, 4 commits behind main now)

projects/business/memory/state.json

@@ -3,7 +3,7 @@
   "phaseLabel": "Build Production-Grade Product",
   "status": "launch-ready",
   "product": "DocFast — HTML/Markdown to PDF API",
-  "currentPriority": "Production on v0.5.1, staging running 8b31d11. CI runner DOWN — 4 commits unbuilt (480c794 email-change routes, 03f82a8 security deps, 0e03e39 README, f89a318 PDF options validation). npm audit 0 vulns. 357 tests passing (24 files). Need investor to check runner.",
+  "currentPriority": "Production on v0.5.1. Staging updated to 597be6b (16 commits ahead of prod) via manual build workaround. CI runner still DOWN but staging is current. npm audit 0 vulns. 357 tests passing (24 files). Staging imagePullPolicy=IfNotPresent (revert to Always when CI runner fixed). Ready for production tag when investor approves.",
   "ownerDirectives_PRIORITY": "Process these IN ORDER. Do not skip. Remove items marked ✅ DONE/FIXED during housekeeping.",
   "ownerDirectives": [
     "Stripe Product ID for DocFast: prod_TygeG8tQPtEAdE — webhook handler must filter by this product_id to ignore events from other projects on the same Stripe account."
@@ -85,5 +85,5 @@
   },
   "blockers": [],
   "startDate": "2026-02-14",
-  "sessionCount": 109
+  "sessionCount": 110
 }